APPLICATION & FEATURES
This robust 500-630 shaftless active pay-off stand is engineered for high-performance unwinding in modern wire and cable production lines. It is ideally suited for processes such as annealing, extruding, twisting, and bunching, ensuring a continuous and reliable supply of wire from spools.
Key Features:
Shaftless & Dual-Side Design: Allows for quick and effortless spool loading and changeover, maximizing productivity with back-to-back spool placement.
Active Drive System: Powered by 5HP motors and inverters, it provides positive feeding and prevents snags, supporting speeds up to 200 m/min.
Precise Tension Control: A pneumatically-controlled dancer arm system ensures consistent and adjustable tension for superior process stability.
Advanced Control: An independent control cabinet features breakage detection, automatic shutdown, and closed-loop speed management via a displacement sensor for smooth operation.
Motorized Lifting & Pneumatic Clamping: Enhances operational safety and efficiency, reducing manual labor and streamlining the setup process.
SPECIFICATIONS
Can Be Customized:
Category | Parameter | Specification & Description |
---|---|---|
General | Model | 500-630 Shaftless Active Pay-off Stand |
Applicable Spool Size | Φ500mm - Φ630mm (Precise inner width/bore dimensions as per customer specification) | |
Configuration | Double-side, Single-level, Back-to-back spool placement | |
Maximum Pay-off Speed | ≥ 200 Meters/Minute | |
Mechanical | Pay-off Method | Combination guide wheel system |
Spool Locking Mechanism | Pneumatic clamping (Shaftless type) | |
Lifting Mechanism | Motorized lifting | |
Drive System | Drive Motor | 5 HP / 4-Pole Three-Phase Asynchronous Motor |
Quantity | 2 Units (Independent drive for each side) | |
Control | 5 HP Frequency Inverter (Vector type recommended for tension control) | |
Tension Control | Adjustment Method | Air pressure regulation via dancer arm cylinder |
Actuator | Pneumatic Air Cylinder | |
Regulating Component | Precision Air Pressure Regulator | |
Electrical Control | Control Cabinet | Independent electrical control cabinet, fully wired |
Speed Control | Closed-loop control via inverter using feedback signal from precision displacement sensor (monitoring dancer arm position) | |
Safety Features | Breakage Detection Device with automatic Stop on wire break | |
Standard Features | Emergency stop, fault alarm indication |
OUR SERVICE
Provide Free Pre-sales Training:
We can provide customer training to ensure that the customer can operate the machine fully—this includes correct operating mode, your maintenance method correctly and removing simple problems.
Customer On-site Installation Guide:
The buyer pays for the round-trip airfare, board, lodging, security, and each person's daily wage.
After-sales Service Content Details:
We support the After-sales in response quickly, to complete the delivery.
Free service guarantee period: 12 months from the date of shipment (except for wearing parts).
We will charge you for travel fees and other costs.
If the visa is received on time, our engineers will respond within 24 hours inland and up to 2 weeks overseas.
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